Modelling Framework to Support Decision-Making in Manufacturing Enterprises

Systematic model-driven decision-making is crucial to design, engineer, and transform manufacturing enterprises (MEs). Choosing and applying the best philosophies and techniques is challenging as most MEs deploy complex and unique configurations of process-resource systems and seek economies of scope and scale in respect of changing and distinctive product flows. This paper presents a novel systematic enhanced integrated modelling framework to facilitate transformation of MEs, which is centred on CIMOSA. Application of the new framework in an automotive industrial case study is also presented. The following new contributions to knowledge are made: (1) an innovative structured framework that can support various decisions in design, optimisation, and control to reconfigure MEs; (2) an enriched and generic process modelling approach with capability to represent both static and dynamic aspects of MEs; and (3) an automotive industrial case application showing benefits in terms of reduced lead time and cost with improved responsiveness of process-resource system with a special focus on PPC. It is anticipated that the new framework is not limited to only automotive industry but has a wider scope of application. Therefore, it would be interesting to extend its testing with different configurations and decision-making levels.

[1]  Richard H. Weston,et al.  Modelling the effect of product variations on the design of Economy of Scope Manufacturing Systems , 2010, Int. J. Comput. Integr. Manuf..

[2]  F. B. Vernadat,et al.  Enterprise modeling and integration (EMI): Current status and research perspectives , 2002, Annu. Rev. Control..

[3]  François B. Vernadat,et al.  Enterprise Modelling and Integration , 2002, ICEIMT.

[4]  Richard H. Weston,et al.  An integrated modelling approach in support of next generation reconfigurable manufacturing systems , 2011, Int. J. Comput. Aided Eng. Technol..

[5]  Hoda A. ElMaraghy,et al.  Changeable and reconfigurable manufacturing systems , 2009 .

[6]  John D. Sterman,et al.  System Dynamics: Systems Thinking and Modeling for a Complex World , 2002 .

[7]  R G Coyle,et al.  System Dynamics Modelling: A Practical Approach , 1996 .

[8]  R. H. Weston,et al.  Model‐driven, component‐based approach to reconfiguring manufacturing software systems , 1999 .

[9]  K.K.B. Hon,et al.  Performance and Evaluation of Manufacturing Systems , 2005 .

[10]  Rim Young Informing decision-makers in product design and manufacture , 2003, Int. J. Comput. Integr. Manuf..

[11]  Danny Berry,et al.  Leagility: Integrating the lean and agile manufacturing paradigms in the total supply chain , 1999 .

[12]  Stewart Robinson,et al.  Simulation model verification and validation: increasing the users' confidence , 1997, WSC '97.

[13]  Richard H. Weston,et al.  Simulation model interoperability in support of complex organisation design and change , 2006 .

[14]  F. Caeldries Reengineering the Corporation: A Manifesto for Business Revolution , 1994 .

[15]  Richard H. Weston,et al.  On modelling reusable components of change-capable manufacturing systems , 2009 .

[16]  Richard H. Weston,et al.  A computer integrated unified modelling approach to responsive manufacturing , 2010 .

[17]  Richard Russell,et al.  Manufacturing the Future: Federal Priorities for Manufacturing Research and Development. Report of the Interagency Working Group on Manufacturing R&D, Committee on Technology, National Science and Technology Council , 2008 .

[18]  P. Ladet,et al.  The dimensions of Integrated Manufacturing Systems Engineering , 1995 .

[19]  Guy Doumeingts,et al.  Architectures for enterprise integration and interoperability: Past, present and future , 2008, Comput. Ind..

[20]  Richard H. Weston,et al.  Unified modelling in support of organization design and change , 2009 .

[21]  Janis Grabis,et al.  Supply Chain Configuration: Concepts, Solutions, and Applications , 2010 .

[22]  A. G. U Lso,et al.  Reconfigurable manufacturing systems: Key to future manufacturing , 2000 .

[23]  Kamran Ali Chatha,et al.  Multi-process modelling approach to complex organisation design , 2004 .

[24]  Radmehr P. Monfared,et al.  A method to develop semi-generic information models of change-capable cell control systems , 2000 .

[25]  Robert Harrison,et al.  An implementation of the business process modelling approach in the automotive industry , 2002 .

[26]  Richard H. Weston,et al.  Enabling Competitive Design of Next Generation Reconfigurable Manufacturing Enterprises , 2012 .

[27]  Richard H. Weston,et al.  The enhanced use of enterprise and simulation modellingtechniques to support factory changeability , 2007, Int. J. Comput. Integr. Manuf..

[28]  Radmehr P. Monfared A component-based approach to design and construction of change capable manufacturing cell control systems , 2000 .

[29]  Paul G. Maropoulos,et al.  Digital enterprise technology--defining perspectives and research priorities , 2003, Int. J. Comput. Integr. Manuf..

[30]  R. H. Weston,et al.  Reconfigurable, component-based systems and the role of enterprise engineering concepts , 1999 .

[31]  Rajan Suri QRM and POLCA: A Winning Combination for Manufacturing Enterprises in the 21st Century , 2003 .

[32]  Chris J. Backhouse,et al.  Agile value chains for manufacturing – implications for performance measures , 1999 .

[33]  Daniel T. Jones,et al.  The machine that changed the world : based on the Massachusetts Institute of Technology 5-million dollar 5-year study on the future of the automobile , 1990 .

[34]  Pierpaolo Pontrandolfo,et al.  Global manufacturing: A review and a framework for planning in a global corporation , 1999 .

[35]  George Chryssochoidis Rolling Out New Products Across International Markets , 2004 .

[36]  Jack P. C. Kleijnen,et al.  EUROPEAN JOURNAL OF OPERATIONAL , 1992 .

[37]  Tariq Masood,et al.  Enhanced integrated modelling approach to reconfiguring manufacturing enterprises , 2009 .

[38]  Richard H. Weston,et al.  Enriched multi-process modelling in support of the life cycle engineering of Business Processes , 2007 .

[39]  Janis Grabis,et al.  Supply chain configuration , 2007 .

[40]  Nottingham Trent,et al.  Agile manufacturing: a taxonomy of strategic and technological imperatives , 2002 .

[41]  John D. Sterman,et al.  Business dynamics : systems thinking and modelling for acomplex world , 2002 .

[42]  Ranga Prasad Radhakrishnan,et al.  Towards a new approach for enterprise integration : the semantic modeling approach , 2003 .

[43]  Richard H. Weston,et al.  A structured modelling approach to simulating dynamic behaviours in complex organisations , 2009 .

[44]  Paul Conway,et al.  Evaluating a new flexible soldering system for electronics small and medium enterprises , 2008 .

[45]  R. H. Weston,et al.  Modelling dynamic value streams in support of process design and evaluation , 2009, Int. J. Comput. Integr. Manuf..