Geometrical model and strategy in single and multilayer structures deposited by powder-fed Directed Energy Deposition

The authors acknowledge support from the European Commission through the project "PARADDISE: a Productive, Affordable and Reliable solution for large scale manufacturing of metallic components by combining laser-based Additive and Subtractive processes with high Efficiency” (Grant Agreement 723440), an initiative of the Public-Private Partnership “Photonics and Factories of the Future”. The authors also acknowledge support from the European Institute of Innovation & Technology (EIT) through the project "DEDALUS: Directed Energy Deposition machines with integrated process ALgorithms Under dedicated monitoring and control System” (ID 20094), an initiative of the EIT Manufacturing. Finally, the authors acknowledge the vice-counseling of technology, innovation and competitiveness of the Basque Country for support of the project “PROCODA: Procesos de alto valor basados en el conocimiento y los datos” (KK2019/00004) within Elkartek 2019 and the project “ADDISEND: cooperacion cientifica en fabricacion aditiva para un control robusto de la cadena de valor” (kk2018/00115).

[1]  S. Wang,et al.  Characterization of stainless steel parts by Laser Metal Deposition Shaping , 2014 .

[2]  Bernardus Engelina Römer Gerardus Richardus,et al.  Development and characterization of multilayer laser cladded high speed steels , 2018, Additive Manufacturing.

[3]  A. Dass,et al.  State of the Art in Directed Energy Deposition: From Additive Manufacturing to Materials Design , 2019, Coatings.

[4]  Konstantinos Salonitis,et al.  Additive manufacturing and post-processing simulation: laser cladding followed by high speed machining , 2016 .

[5]  Aitzol Lamikiz Mentxaka,et al.  OPTIMIZACIÓN DE LA EFICIENCIA DEL PROCESO DE APORTE POR LÁSER DE RECUBRIMIENTOS DE ALTA DUREZA MEDIANTE EL ESTUDIO DE DIFERENTES TIPOS DE BOQUILLAS COAXIALES , 2018 .

[6]  Aitzol Lamikiz,et al.  Hardness, grainsize and porosity formation prediction on the Laser Metal Deposition of AISI 304 stainless steel , 2018, International Journal of Machine Tools and Manufacture.

[7]  Aitzol Lamikiz,et al.  Latest Developments in Industrial Hybrid Machine Tools that Combine Additive and Subtractive Operations , 2018, Materials.

[8]  Aitzol Lamikiz,et al.  Characteristics of Fe-based powder coatings fabricated by laser metal deposition with annular and four stream nozzles , 2018 .

[9]  Aitzol Lamikiz,et al.  Effects of Gravity and Non-Perpendicularity during Powder-Fed Directed Energy Deposition of Ni-Based Alloy 718 through Two Types of Coaxial Nozzle , 2020 .

[10]  Aitzol Lamikiz,et al.  Characteristics of Fe-, Ni- and Co-based Powder Coatings Fabricated by Laser Metal Deposition without Preheating the base Material , 2018 .

[11]  Weidong Huang,et al.  Residual stress and distortion of rectangular and S-shaped Ti-6Al-4V parts by Directed Energy Deposition: Modelling and experimental calibration , 2019, Additive Manufacturing.

[12]  Ronald Guillén,et al.  Analysis and prediction of single laser tracks geometrical characteristics in coaxial laser cladding process , 2012 .

[13]  V. Ocelík,et al.  On the geometry of coating layers formed by overlap , 2014 .

[14]  Reinhart Poprawe,et al.  The Influence of the Powder Stream on High-Deposition-Rate Laser Metal Deposition with Inconel 718 , 2017 .

[15]  G. L. Knapp,et al.  Three-dimensional grain growth during multi-layer printing of a nickel-based alloy Inconel 718 , 2019, Additive Manufacturing.

[16]  Martin Reisacher,et al.  Systematic evaluation of process parameter maps for laser cladding and directed energy deposition , 2018 .

[17]  Jianjun Shi,et al.  The influence of the substrate-inclined angle on the section size of laser cladding layers based on robot with the inside-beam powder feeding , 2017 .

[18]  Defu Liu,et al.  Laser cladding of nanoparticle TiC ceramic powder: Effects of process parameters on the quality characteristics of the coatings and its prediction model , 2019, Optics & Laser Technology.

[19]  Sumsun Naher,et al.  Progress in numerical simulation of the laser cladding process , 2019, Optics and Lasers in Engineering.