Reactor vessel cladding separate effects studies

Abstract The existence of a layer of tough weld overlay cladding on the interior of a light-water reactor pressure vessel could mitigate damage caused during certain overcooling transients. The potential benefit of the cladding is that it could keep a short surface flaw, which would otherwise become long, from growing either by impeding crack initiation or by arresting a running crack. Two aspects critical to cladding behavior will be reported: irradiation effects on cladding toughness and the response of mechanically loaded, flawed structures in the presence of cladding. A two-phase irradiation experiment is being conducted. In the first phase, Charpy impact and tensile specimens from a single wire, submerged-arc stainless steel weld overlay were irradiated to 2 × 10 23 neutrons/m2 ( >1 MeV ) at 288°C. Typical, good quality pressure vessel cladding exhibited very little irradiation-induced degradation. However, ductile-to-brittle transition behavior, caused by temperature-dependent failure of the residual δ-ferrite, was observed. In contrast, specimens from a highly diluted, poor quality weldment were markedly embrittled. In the second phase of irradiations, now in progress, a commercially produced three-wire series arc weldment will be evaluated under identical irradiation and testing conditions as the first series. In addition, 0.5T compact specimens of both weldments and higher fluences will be examined. A two-phase program is also being conducted utilizing relatively large bend specimens that have been clad and flawed on the tension surface. The testing rationale is that if a surface flaw is pinned by the cladding and cannot grow longer, it will also not grow beyond a certain depth, thereby arresting the entire flaw in a stress field in which it would otherwise propagate through the specimen. The results of phase one showed that single wire cladding with low-to-moderate toughness appeared to have a limited ability to mitigate crack propagation. For the second phase, three-wire cladding has been deposited on a base plate with a very high ductile-to-brittle transition temperature allowing testing to ascertain the crack inhibiting capability of tough upper shelf cladding.