Power Enhancement of Piezoelectric Technology based Power Devices by Using Heat Transfer Technology

The objective of this study was to increase the output current and power in a piezoelectric transformer (PT) based DC/DC converter by adding a cooling system. It is known that the output current of PT is limited by temperature build-up because of losses especially when driving at high vibration velocity. Excessive temperature rise will decrease the quality factor Q of piezoelectric component during the operational process. Simultaneously the vibration energy cannot be increased even if under higher excitation voltage. Although connecting different inductive circuits at the PT secondary terminal can increase the output current, the root cause of temperature build-up problem is not solved.This dissertation presents the heat transfer technology to deal with the temperature build-up problem. With the heat transfer technology, the threshold vibration velocity of PT can be increased and thus the output current and output power (almost three times).Furthermore, a comparison between heat transfer technology and current-doubler rectifier applied to the piezoelectric transformer based DC/DC converter was also studied. The advantages and disadvantages of the proposed technique were investigated. A theoretical-phenomenological model was developed to explain the relationship between the losses and the temperature rise. It will be shown that the vibration velocity as well as the heat generation increases the losses. In our design, the maximum output current capacity can increase 100% when the operating condition of PT temperature is kept below 55°C. The study comprises of a theoretical part and experimental proof-of-concept demonstration of the proposed design method.

[1]  Bo-Hyung Cho,et al.  Multilayer piezoelectric transducer design guidelines for low profile magnetic-less DC/DC converter , 2011, 8th International Conference on Power Electronics - ECCE Asia.

[2]  Chern-Lin Chen,et al.  ZVS for PT Backlight Inverter Utilizing High-Order Current Harmonic , 2008, IEEE Transactions on Power Electronics.

[3]  Michael J. Anderson,et al.  Efficiency of energy conversion for devices containing a piezoelectric component , 2004 .

[4]  Hyun-Kyo Jung,et al.  Analysis of temperature rise for piezoelectric transformer using finite-element method , 2006, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[5]  A. V. Carazo,et al.  50 Years Of Piezoelectric Transformers. Trends In The Technology , 2003 .

[6]  Marco A. Dalla Costa,et al.  A Novel Control Method for Piezoelectric-Transformer Based Power Supplies Assuring Zero-Voltage-Switching Operation , 2008, IEEE Transactions on Industrial Electronics.

[7]  W. Shao,et al.  Polypropylene membrane decreases contact wear of piezoelectric transformer with heat transfer structure , 2013 .

[8]  Jiashi Yang,et al.  Piezoelectric transformer structural modeling - a review , 2007, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[9]  K. Uchino,et al.  Loss mechanisms in piezoelectrics: how to measure different losses separately , 2001, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[10]  E. L. Horsley,et al.  State-of-the-art Piezoelectric Transformer technology , 2007, EPE.

[11]  Vo Viet Thang,et al.  Piezotransformer with ring-dot-shape for easy heat radiation and high efficiency power , 2011, 2011 International Symposium on Applications of Ferroelectrics (ISAF/PFM) and 2011 International Symposium on Piezoresponse Force Microscopy and Nanoscale Phenomena in Polar Materials.

[12]  King-Jet Tseng,et al.  High-power, multioutput piezoelectric transformers operating at the thickness-shear vibration mode , 2004, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[13]  Wen-Jong Wu,et al.  Power enhancement of piezoelectric transformers by adding heat transfer equipment , 2012, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[14]  Zhihua Feng,et al.  Radiator heightens power density of piezoelectric transformers , 2010 .

[15]  Francois Costa,et al.  Study of a piezoelectric transformer-based DC/DC converter with a cooling system and current-doubler rectifier , 2013 .

[16]  F. C. Lee,et al.  A comparative study of high-frequency, low-profile planar transformer technologies , 1994, Proceedings of 1994 IEEE Applied Power Electronics Conference and Exposition - ASPEC'94.

[17]  Kenji Uchino,et al.  High Power Characterization of Piezoelectric Materials , 1998 .

[18]  Manh Cuong Do Piezoelectric Transformer Integration Possibility in High Power Density Applications , 2007 .

[19]  W. Cao,et al.  Analysis of shear modes in a piezoelectric vibrator , 1998 .

[20]  D D Ebenezer,et al.  Power dissipation and temperature distribution in piezoelectric ceramic slabs. , 2010, The Journal of the Acoustical Society of America.

[21]  T. Vontz,et al.  Regimes of piezoelectric transformer operation , 2009 .

[22]  Junhui Hu Analyses of the temperature field in a bar-shaped piezoelectric transformer operating in longitudinal vibration mode , 2003, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[23]  Jiashi Yang,et al.  Analysis of a thickness-shear piezoelectric transformer , 2005 .

[24]  Wen-Jong Wu,et al.  Dependency of working temperature and equivalent constant of concentric disk-type piezoelectric transformer , 2011, Smart Structures and Materials + Nondestructive Evaluation and Health Monitoring.

[25]  S. Hamamura,et al.  Efficiency improvement of piezoelectric-transformer DC-DC converter , 1998, PESC 98 Record. 29th Annual IEEE Power Electronics Specialists Conference (Cat. No.98CH36196).

[26]  Seth R. Sanders,et al.  Fundamental limits on energy transfer and circuit considerations for piezoelectric transformers , 1998 .

[27]  Bo Liu,et al.  Frequency shifts in a quartz plate piezoelectric resonator in contact with a viscous fluid under a separated electrode , 2011 .

[28]  Mitsuru Yamamoto,et al.  High-Power Characteristics of Multilayer Piezoelectric Ceramic Transducers , 2001 .

[29]  Hyeoungwoo Kim,et al.  Erratum: High power universal piezoelectric transformer (IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control (Jan. 2006) 53:1 (23-29)) , 2006 .

[30]  K. Uchino,et al.  Designing a radial mode laminated piezoelectric transformer for high power applications , 2004, 14th IEEE International Symposium on Applications of Ferroelectrics, 2004. ISAF-04. 2004.

[31]  G. Ivensky,et al.  A comparison of piezoelectric transformer AC/DC converters with current doubler and voltage doubler rectifiers , 2004, IEEE Transactions on Power Electronics.

[32]  T. A. Weisshaar,et al.  Static aeroelastic behavior of an adaptive laminated piezoelectric composite wing , 1990 .

[33]  Feng Jin,et al.  Transient thickness-shear vibration of a piezoelectric plate of monoclinic crystals , 2012 .

[34]  G. Ivensky,et al.  Generic operational characteristics of piezoelectric transformers , 2000, 2000 IEEE 31st Annual Power Electronics Specialists Conference. Conference Proceedings (Cat. No.00CH37018).

[35]  Zhi Hua Feng,et al.  Power density of piezoelectric transformers improved using a contact heat transfer structure , 2012, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[36]  C. C. Won,et al.  A piezoelectric transformer , 1993 .

[37]  Jungho Ryu,et al.  Loss mechanisms and high power piezoelectrics , 2006 .

[38]  Y. Mai,et al.  Thermal shock fracture of piezoelectric materials , 2003 .

[39]  Francois Costa,et al.  Wideband ZVS half-bridge circuit for piezoelectric transformers with small inductance , 2012 .

[40]  Oscar Garcia,et al.  Design considerations of multi-layer piezoelectric transformers , 2001, APEC 2001. Sixteenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.01CH37181).

[41]  Daniel Guyomar,et al.  Power capability enhancement of a piezoelectric transformer , 2006 .

[42]  Bo-Hyung Cho,et al.  Design of fluorescent lamp ballast with PFC using a power piezoelectric transformer , 2005, IEEE Transactions on Industrial Electronics.

[43]  Douglas J. Nelson,et al.  Piezoelectric Transformer Characterization and Application of Electronic Ballast , 2001 .

[44]  G. Gautschi Piezoelectric Sensorics: Force Strain Pressure Acceleration and Acoustic Emission Sensors Materials and Amplifiers , 2002 .

[45]  Manabu Aoyagi,et al.  High power characteristics at antiresonance frequency of piezoelectric transducers , 1996 .

[46]  D. Guyomar,et al.  Characterization of the mechanical nonlinear behavior of piezoelectric ceramics , 2000, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[47]  Y. Fotinich,et al.  Influence of temperature on the electromechanical and fatigue behavior of piezoelectric ceramics , 1998 .

[48]  Naoto Wakatsuki,et al.  Temperature‐frequency characteristics simulation of piezoelectric resonators and their equivalent circuits based on three‐dimensional finite element modelling , 2003 .

[49]  Tong-Yi Zhang,et al.  Fracture behaviors of piezoelectric materials , 2004 .

[50]  T. Shrout,et al.  Piezoelectric materials for high power, high temperature applications , 2005 .

[51]  T. Ninomiya,et al.  Piezoelectric transformer operating in thickness extensional vibration and its application to switching converter , 1994, Proceedings of 1994 Power Electronics Specialist Conference - PESC'94.

[52]  D. D. Ebenezer,et al.  Non-uniform heat generation in rods with hysteretic damping , 2007 .

[53]  Francois Costa,et al.  Improvement of Burst-Mode Control of Piezoelectric Transformer-based DC/DC Converter , 2013 .

[54]  Junhui Hu,et al.  Analyses of the temperature field in a bar-shaped piezoelectric transformer operating in longitudinal vibration mode. , 2003, IEEE transactions on ultrasonics, ferroelectrics, and frequency control.

[55]  C. S. Moo,et al.  Electronic ballast with piezoelectric transformer for cold cathode fluorescent lamps , 2003 .

[56]  S. Ben-Yaakov,et al.  Maximum power tracking of piezoelectric transformer HV converters under load variations , 2006, IEEE Transactions on Power Electronics.

[57]  Wen-Jong Wu,et al.  Design considerations of Piezoelectric transformers with voltage-mode rectifiers for DC/DC converter application , 2008, 2008 34th Annual Conference of IEEE Industrial Electronics.