Focal Plane Tip-Tilt Sensing for Improved Single-Mode Fiber Coupling using a 3D-printed Microlens-Ring

Modern extreme adaptive optics (AO) systems achieving diffraction-limited performance open up new possibilities for instrumentation. Especially important for the fields of spectroscopy and interferometry is that it enables the prospect to couple light into single-mode fibers (SMFs). However, due to their small size, efficient coupling is very sensitive to the quality of the fiber alignment, beam drifts and higher-frequency tip-tilt aberrations caused by telescope mechanics and vibrations. These residual aberrations are not always sensed and corrected by the AO system, leading to unacceptable losses. This is particularly severe for the Extremely Large Telescopes, where their huge structure will mean vibrations increase and optimal AO solutions are even more difficult to implement. We have created a focal plane sensor to correct for residual aberrations by surrounding the SMF with six Multi-mode fibers (MMFs). On each of the MMFs sits a printed freeform lens, making up a six-element micro-lens ring to refract the light into these surrounding MMFs and thus minimizing light loss in the gap between the fiber cores. This means when the beam is near diffraction limited and centered almost all light couples to the SMF. When the beam is misaligned, it couples to the surrounding cores, which are read out by a detector and processed by the DARC software driving a tip-tilt mirror. Currently we are aiming to detect and correct only tip-tilt aberrations. However, choosing to surround the central fiber with six sensing locations potentially allows us to investigate higher order correction modes. Here we present the design and performance our prototype system. This has been designed for use with the iLocater fiber injection system at the LBT and can easily be scaled to larger telescopes. We present test results from the KOOL laboratory and initial integration with the iLocater instrument.