Densification behavior of aluminum alloy powder under cold compaction

Abstract Densification behavior of aluminum alloy (Al6061) powder was investigated under cold compaction. Experimental data were obtained under triaxial compression with various loading conditions. A special form of the Cap model was proposed from experimental data of Al6061 powder under triaxial compression. The proposed yield function and several other yield functions in the literature were implemented into a finite element program (ABAQUS) to compare with experimental data for densification behavior of Al6061 powder under cold isostatic pressing and die compaction. The agreement between finite element calculations from the proposed yield function and experimental data is very good under cold isostatic pressing and die compaction.

[1]  Susumu Shima,et al.  Plasticity theory for porous metals , 1976 .

[2]  T. J. Watson,et al.  On the development of constitutive relations for metallic powders , 1993, Metallurgical and Materials Transactions A.

[3]  Densification Behavior of Ceramic Powder Under Cold Compaction , 2000 .

[4]  N. Aravas On the numerical integration of a class of pressure-dependent plasticity models , 1987 .

[5]  George Y. Baladi,et al.  Generalized Cap Model for Geological Materials , 1976 .

[6]  Ki-Tae Kim,et al.  Analysis for Cold Die Compaction of Stainless-Steel Powder , 1997 .

[7]  S. M. Doraivelu,et al.  A new yield function for compressible PM materials , 1984 .

[8]  A. Schofield,et al.  Critical State Soil Mechanics , 1968 .

[9]  A. Gurson Continuum Theory of Ductile Rupture by Void Nucleation and Growth: Part I—Yield Criteria and Flow Rules for Porous Ductile Media , 1977 .

[10]  Taylan Altan,et al.  Metal Forming : Fundamentals and Applications , 1983 .

[11]  R. Lewis,et al.  Computer-aided simulation of metal powder die compaction processes , 1993 .

[12]  Jianzhong Xu,et al.  Analysis of cold compaction densification behaviour of metal powders , 1999 .

[13]  Augustin Gakwaya,et al.  Modeling of the metal powder compaction process using the cap model. Part I. Experimental material characterization and validation , 2002 .

[14]  Ahmad Kamal Ariffin Mohd Ihsan,et al.  Investigation of powder compaction processes , 1994 .

[15]  Norman A. Fleck,et al.  Yielding of metal powder bonded by isolated contacts , 1992 .

[16]  J. C. Simo,et al.  A modified cap model: Closest point solution algorithms , 1993 .