Optically read displacement detection using phase-modulated diffraction gratings with reduced zeroth-order reflections

Displacement detection using optical interferometric techniques allows for low minimum detectable displacements which are unmatched by other displacement measurement methods as device sizes are scaled down. The use of diffractive optical elements as beam splitters has proven an effective way to realize miniature and robust optical interferometers. Diffraction gratings commonly used in such applications, however, can generate a zeroth-order reflected beam, which results in reduced sensor performance, packaging limitations, and laser instability. A diffraction grating concept has been designed, fabricated, and tested, which has the effect of reducing the zeroth-order component by imparting a half-wavelength phase shift to a portion of the reflected light. The design criteria for zeroth-order beam elimination are illustrated using a simple model based on phasor arithmetic. The microfabrication process used to prototype gratings is presented, and experimental measurements collected from the prototype are repo...