Biodiesel production using chemical and biological methods – A review of process, catalyst, acyl acceptor, source and process variables

The indiscriminate extraction and consumption of fossil fuels have left the world with a corner kick into the area of exponential fuel demand and now the race is on for alternate energy source. The fortunate improvements in Biodiesel fuel production techniques has been the heading topic of economic and environment sustainability so far. Biodiesel have the potential to replace diesel in vehicle engines. It has been tested and proved that engines running on biodiesel have shown low smoke emission and low toxic gas emission. Biodiesel properties such as oxidation stability, cloud point, iodine value, linoleic acid and poly-unsaturated fatty acid methyl ester content of biodiesel are dependent upon the quality of the feedstock. Processing parameters such as density, viscosity, acid value, distillation property are dependent on feedstock as well as the reaction conditions or the extent of reaction. Combustion property greatly varies with the substrates used and almost all the varieties have been proven to be as superior as that of conventional diesel fuel. Though the existing fossil and terrestrial biomass based oil cannot realistically satisfy the existing demands, algal oil source scores the most out of demanded factors like oil content, extractability, comfortable cultivation and efficient biomass production. Algae are a diverse group of plant like microorganisms, prokaryotic and eukaryotic, mostly autotrophic in nature with basic requirement such as CO2 and light for their normal growth and metabolic activity. Being micro scaled in physiology, most species of algae have less doubling time and the oil productivity greatly exceeds the outcome of best oil producing crops which clearly portrays that microalgae acts as a renewable source and can yield enough amount of oil for biodiesel production to meet the present intensifying demands. This article aims at reviewing the technical aspects of various biodiesel production methods from diverse oil feedstocks, their importance and significance of microalgal, process availability, commercialization potential of various processes.

[1]  Yongxiao Bai,et al.  Covalent immobilization of triacylglycerol lipase onto functionalized nanoscale SiO2 spheres , 2006 .

[2]  T. Antczak,et al.  Sugar ester synthesis by a mycelium-bound Mucor circinelloides lipase in a micro-reactor equipped with water activity sensor , 2004 .

[3]  Y. Chisti Biodiesel from microalgae. , 2007, Biotechnology advances.

[4]  H. Raheman,et al.  Biodiesel production from mahua (Madhuca indica) oil having high free fatty acids , 2005 .

[5]  Wang Dezheng,et al.  Biodiesel production by the transesterification of cottonseed oil by solid acid catalysts , 2007 .

[6]  Teresa M. Mata,et al.  Microalgae for biodiesel production and other applications: A review , 2010 .

[7]  Guixia Ma,et al.  Evaluation of the potential of 10 microalgal strains for biodiesel production. , 2013, Bioresource technology.

[8]  G. Guan,et al.  Transesterification of vegetable oil to biodiesel fuel using acid catalysts in the presence of dimethyl ether , 2009 .

[9]  Fang Wang,et al.  [Immobilization of lipase on macroporous resin and its application in synthesis of biodiesel in low aqueous media]. , 2006, Sheng wu gong cheng xue bao = Chinese journal of biotechnology.

[10]  Soon Huat Tan,et al.  Membrane technology as a promising alternative in biodiesel production: a review. , 2012, Biotechnology advances.

[11]  A. Saydut,et al.  Alkali catalyzed transesterification of safflower seed oil assisted by microwave irradiation , 2011 .

[12]  C. Lan,et al.  Effects of nitrogen sources on cell growth and lipid accumulation of green alga Neochloris oleoabundans , 2008, Applied Microbiology and Biotechnology.

[13]  M. Dubé,et al.  Biodiesel production from waste cooking oil: 1. Process design and technological assessment. , 2003, Bioresource technology.

[14]  R. Gupta,et al.  Bacterial lipases: an overview of production, purification and biochemical properties , 2004, Applied Microbiology and Biotechnology.

[15]  Ayhan Demirbas,et al.  Studies on cottonseed oil biodiesel prepared in non-catalytic SCF conditions. , 2008, Bioresource technology.

[16]  M. Sharma,et al.  Prospects of biodiesel production from vegetable oils in India , 2005 .

[17]  Rolando Zanzi,et al.  Inorganic heterogeneous catalysts for biodiesel production from vegetable oils. , 2011 .

[18]  U. Rashid,et al.  Production of biodiesel through optimized alkaline-catalyzed transesterification of rapeseed oil , 2008 .

[19]  G. Knothe,et al.  Evaluation of biodiesel obtained from cottonseed oil , 2009 .

[20]  Uwe T. Bornscheuer,et al.  Lipase‐catalyzed alcoholysis of vegetable oils , 2003 .

[21]  A. Salis,et al.  The atypical lipase B from Candida antarctica is better adapted for organic media than the typical lipase from Thermomyces lanuginosa. , 2003, Biochimica et biophysica acta.

[22]  A. Kondo,et al.  Biodiesel fuel production from plant oil catalyzed by Rhizopus oryzae lipase in a water-containing system without an organic solvent. , 1999, Journal of bioscience and bioengineering.

[23]  Denis Poncelet,et al.  Production of Biodiesel Using Immobilized Lipase—A Critical Review , 2008, Critical reviews in biotechnology.

[24]  O. Scialdone,et al.  Transesterification of rapeseed oil over acid resins promoted by supercritical carbon dioxide , 2011 .

[25]  Giridhar Madras,et al.  Synthesis of biodiesel in supercritical fluids , 2004 .

[26]  Tadeusz Antczak,et al.  Enzymatic biodiesel synthesis – Key factors affecting efficiency of the process , 2009 .

[27]  Michael R. Johns,et al.  Effect of C/N ratio and aeration on the fatty acid composition of heterotrophicChlorella sorokiniana , 1991, Journal of Applied Phycology.

[28]  C. Laane,et al.  Rules for optimization of biocatalysis in organic solvents , 1987, Biotechnology and bioengineering.

[29]  Wei Ruiping,et al.  Transesterification of Palm Oil with Methanol to Biodiesel over a KF/Al2O3 Heterogeneous Base Catalyst , 2007 .

[30]  P. Webley,et al.  Extraction of oil from microalgae for biodiesel production: A review. , 2012, Biotechnology advances.

[31]  N. Babu,et al.  Room-Temperature Transesterification of Edible and Nonedible Oils Using a Heterogeneous Strong Basic Mg/La Catalyst , 2008 .

[32]  Yi-Hsu Ju,et al.  Lipase‐catalyzed production of biodiesel from rice bran oil , 2005 .

[33]  Wei Li,et al.  Rhizopus oryzae IFO 4697 whole cell-catalyzed methanolysis of crude and acidified rapeseed oils for biodiesel production in tert-butanol system , 2007 .

[34]  Xuewu Zhang,et al.  Biodiesel Production by Microalgal Biotechnology , 2018, Renewable Energy.

[35]  A. Crossley,et al.  The effect of heat on pure triglycerides , 1962 .

[36]  A. Tomašević,et al.  Methanolysis of used frying oil , 2003 .

[37]  Tao Wang,et al.  Continuous production of biodiesel fuel from vegetable oil using supercritical methanol process , 2007 .

[38]  Li Wang,et al.  Lipase-catalyzed transesterification of rapeseed oils for biodiesel production with a novel organic solvent as the reaction medium , 2006 .

[39]  M. Agarwal,et al.  Study of catalytic behavior of KOH as homogeneous and heterogeneous catalyst for biodiesel production , 2012 .

[40]  Yomi Watanabe,et al.  Conversion of degummed soybean oil to biodiesel fuel with immobilized Candida antarctica lipase , 2002 .

[41]  M. Iso,et al.  Production of biodiesel fuel from triglycerides and alcohol using immobilized lipase , 2001 .

[42]  D. Darnoko,et al.  Kinetics of palm oil transesterification in a batch reactor , 2000 .

[43]  D. Royon,et al.  Enzymatic production of biodiesel from cotton seed oil using t-butanol as a solvent. , 2007, Bioresource technology.

[44]  Naoko Ellis,et al.  Perspectives on biodiesel as a sustainable fuel , 2010 .

[45]  A. Salis,et al.  Comparison among immobilised lipases on macroporous polypropylene toward biodiesel synthesis , 2008 .

[46]  K. Bélafi-Bakó,et al.  Enzymatic Biodiesel Production from Sunflower Oil by Candida antarctica Lipase in a Solvent-free System , 2002 .

[47]  A. Vyas,et al.  PRODUCTION OF BIODIESEL THROUGH TRANSESTERIFICATION OF JATROPHA OIL USING KNO3/AL2O3 SOLID CATALYST , 2009 .

[48]  Ayyappasamy Sudalaiyadum Perumal,et al.  Comparative analysis for the production of fatty acid alkyl esterase using whole cell biocatalyst and purified enzyme from Rhizopus oryzae on waste cooking oil (sunflower oil). , 2012, Waste management.

[49]  T. Foglia,et al.  Lipase-catalyzed production of biodiesel , 1996 .

[50]  Dehua Liu,et al.  Comparative study on lipase-catalyzed transformation of soybean oil for biodiesel production with different acyl acceptors , 2004 .

[51]  Olivera S. Stamenković,et al.  The production of biodiesel from vegetable oils by ethanolysis: Current state and perspectives , 2011 .

[52]  K. Terry,et al.  System design for the autotrophic production of microalgae , 1985 .

[53]  G G Dodson,et al.  The crystal and molecular structure of the Rhizomucor miehei triacylglyceride lipase at 1.9 A resolution. , 1992, Journal of molecular biology.

[54]  Y. Chisti,et al.  Photobioreactors: light regime, mass transfer, and scaleup , 1999 .

[55]  Akihiko Kondo,et al.  Lipase localization in Rhizopus oryzae cells immobilized within biomass support particles for use as whole-cell biocatalysts in biodiesel-fuel production. , 2006, Journal of bioscience and bioengineering.

[56]  Nadir Dizge,et al.  Biodiesel production from canola oil by using lipase immobilized onto hydrophobic microporous styrene–divinylbenzene copolymer , 2009 .

[57]  Man Kee Lam,et al.  Homogeneous, heterogeneous and enzymatic catalysis for transesterification of high free fatty acid oil (waste cooking oil) to biodiesel: a review. , 2010, Biotechnology advances.

[58]  A. Kondo,et al.  Pretreatment of immobilized Candida antarctica lipase for biodiesel fuel production from plant oil. , 2000, Journal of bioscience and bioengineering.

[59]  U. Schuchardt,et al.  Transesterification of vegetable oils: a review , 1998 .

[60]  B. Dubreuil,et al.  On-line monitoring of the transesterification reaction between triglycerides and ethanol using near infrared spectroscopy combined with gas chromatography. , 2011, Bioresource technology.

[61]  U. Schuchardt,et al.  Transesterification of soybean oil catalyzed by sulfated zirconia. , 2008, Bioresource technology.

[62]  Ashim Jyoti Thakur,et al.  A review on solid oxide derived from waste shells as catalyst for biodiesel production , 2012 .

[63]  Chunxiang Hu,et al.  Evaluation of oil-producing algae as potential biodiesel feedstock. , 2013, Bioresource technology.

[64]  Y. Teng,et al.  Biodiesel Production Catalyzed by Whole-Cell Lipase from Rhizopus chinensis , 2008 .

[65]  Feng Chen,et al.  High cell density culture of microalgae in heterotrophic growth , 1996 .

[66]  R. Prasad,et al.  Lipase-mediated conversion of vegetable oils into biodiesel using ethyl acetate as acyl acceptor. , 2007, Bioresource technology.

[67]  Michael J. Haas,et al.  Enzymatic Approaches to the Production of Biodiesel Fuels , 2002 .

[68]  José M. Encinar,et al.  Soybean oil transesterification by the use of a microwave flow system , 2012 .

[69]  Jasvinder Singh,et al.  Commercialization potential of microalgae for biofuels production , 2010 .

[70]  A. Demirbas,et al.  Biodiesel production from vegetable oils via catalytic and non-catalytic supercritical methanol transesterification methods , 2005 .

[71]  B Rubin,et al.  Insights into interfacial activation from an open structure of Candida rugosa lipase. , 1994, The Journal of biological chemistry.

[72]  Dadan Kusdiana,et al.  Kinetics of transesterification in rapeseed oil to biodiesel fuel as treated in supercritical methanol , 2001 .

[73]  Ruengwit Sawangkeaw,et al.  A review of laboratory-scale research on lipid conversion to biodiesel with supercritical methanol (2001-2009) , 2010 .

[74]  X. Miao,et al.  Biodiesel production from heterotrophic microalgal oil. , 2006, Bioresource technology.

[75]  Wen-Teng Wu,et al.  Regeneration of immobilized Candida antarctica lipase for transesterification. , 2003, Journal of bioscience and bioengineering.

[76]  Farooq Anwar,et al.  Optimization of alkaline transesterification of rice bran oil for biodiesel production using response surface methodology. , 2009 .

[77]  Yi-Hsu Ju,et al.  A two-step acid-catalyzed process for the production of biodiesel from rice bran oil. , 2005, Bioresource technology.

[78]  P. Rangsunvigit,et al.  Transesterification of crude palm kernel oil and crude coconut oil by different solid catalysts , 2006 .

[79]  Yomi Watanabe,et al.  Enzymatic alcoholysis for biodiesel fuel production and application of the reaction to oil processing , 2002 .

[80]  Shoot Kian Yeong,et al.  Transesterification of cocoa butter by fungal lipases: Effect of solvent on 1,3-specificity , 1993 .

[81]  M. Canakci,et al.  Biodiesel production from various feedstocks and their effects on the fuel properties , 2008, Journal of Industrial Microbiology & Biotechnology.

[82]  Yujun Wang,et al.  Calcium Ethoxide as a Solid Base Catalyst for the Transesterification of Soybean Oil to Biodiesel , 2008 .

[83]  Dong Yang,et al.  Silica-bonded N-propyl sulfamic acid used as a heterogeneous catalyst for transesterification of soybean oil with methanol. , 2011, Bioresource technology.

[84]  E. H. Pryde,et al.  Transesterification kinetics of soybean oil 1 , 1986 .

[85]  A. Kondo,et al.  Biodiesel fuel production by transesterification of oils. , 2001, Journal of bioscience and bioengineering.

[86]  Richard A. Venditti,et al.  Biodiesel synthesis via homogeneous Lewis acid-catalyzed transesterification , 2009 .

[87]  Hideo Noda,et al.  Repeated use of whole-cell biocatalysts immobilized within biomass support particles for biodiesel fuel production , 2002 .

[88]  Vaibhav V. Goud,et al.  Biodiesel production from renewable feedstocks: Status and opportunities , 2012 .

[89]  K. J. Harrington,et al.  Transesterification in situ of sunflower seed oil , 1985 .

[90]  M. Demirbas,et al.  IMPORTANCE OF ALGAE OIL AS A SOURCE OF BIODIESEL , 2011 .

[91]  Gholamhassan Najafi,et al.  Algae as a sustainable energy source for biofuel production in Iran: A case study , 2011 .

[92]  Dadan Kusdiana,et al.  Biodiesel fuel from rapeseed oil as prepared in supercritical methanol , 2001 .

[93]  X. Miao,et al.  Effective acid-catalyzed transesterification for biodiesel production. , 2009 .

[94]  Wei Du,et al.  Novozym 435‐catalysed transesterification of crude soya bean oils for biodiesel production in a solvent‐free medium , 2004, Biotechnology and applied biochemistry.

[95]  J. Marchetti,et al.  Possible methods for biodiesel production , 2007 .

[96]  Seiji Kojima,et al.  Efficient production of fatty acid methyl ester from waste activated bleaching earth using diesel oil as organic solvent. , 2004, Journal of bioscience and bioengineering.

[97]  D. Das,et al.  Lipase fermentation: Progress and prospects , 2005 .

[98]  A. Ahmad,et al.  Microalgae as a sustainable energy source for biodiesel production: A review , 2011 .

[99]  Zul Ilham Zulkiflee Lubes,et al.  Analysis of Parameters for Fatty Acid Methyl Esters Production from Refined Palm Oil for Use as Biodiesel in the Single- and Two-stage Processes , 2009 .

[100]  Olivera S. Stamenković,et al.  Biodiesel production from tobacco (Nicotiana tabacum L.) seed oil with a high content of free fatty acids , 2006 .

[101]  L. C. Meher,et al.  TRANSESTERIFICATION OF KARANJA (PONGAMIA PINNATA) OIL BY SOLID BASIC CATALYSTS , 2006 .

[102]  Z. Xiu,et al.  A combined bioprocess of biodiesel production by lipase with microbial production of 1,3-propanediol by Klebsiella pneumoniae , 2008 .

[103]  A. S. Ramadhas,et al.  Biodiesel production from high FFA rubber seed oil , 2005 .

[104]  Satoshi Furuta,et al.  Biodiesel fuel production with solid amorphous-zirconia catalysis in fixed bed reactor. , 2006 .

[105]  X. Miao,et al.  High quality biodiesel production from a microalga Chlorella protothecoides by heterotrophic growth in fermenters. , 2006, Journal of biotechnology.

[106]  Anil Kumar Sarma,et al.  A Comprehensive Analysis of Fuel Properties of Biodiesel from Koroch Seed Oil , 2005 .

[107]  V. Balcão,et al.  Kinetics and mechanisms of reactions catalyzed by immobilized lipases* , 2000, Enzyme and microbial technology.

[108]  Eyal Shay Diesel fuel from vegetable oils: Status and opportunities , 1993 .

[109]  H. Fukuda,et al.  Whole-cell biocatalysts for biodiesel fuel production. , 2008, Trends in biotechnology.

[110]  H. Noureddini,et al.  Kinetics of transesterification of soybean oil , 1997 .

[111]  Samia Ashraf,et al.  Production of sunflower oil methyl esters by optimized alkali-catalyzed methanolysis. , 2008 .

[112]  Younis Jamal,et al.  A review of biodiesel as vehicular fuel , 2008 .

[113]  L. Sarda,et al.  Action de la lipase pancréatique sur les esters en émulsion , 1958 .

[114]  Dongzhi Wei,et al.  Lipase-catalyzed irreversible transesterification of vegetable oils for fatty acid methyl esters production with dimethyl carbonate as the acyl acceptor , 2007 .

[115]  G. Madras,et al.  Synthesis of biodiesel from edible and non-edible oils in supercritical alcohols and enzymatic synthesis in supercritical carbon dioxide , 2007 .

[116]  Alphons G. J. Voragen,et al.  Handbook of Food Enzymology , 2002 .

[117]  H. Aksoy,et al.  Evaluation of Turkish sulphur olive oil as an alternative diesel fuel , 1988 .

[118]  Lance C. Seefeldt,et al.  Synthesis of Biodiesel from Mixed Feedstocks and Longer Chain Alcohols Using an Acid-Catalyzed Method , 2008 .

[119]  Subhash Bhatia,et al.  Feasibility of edible oil vs. non-edible oil vs. waste edible oil as biodiesel feedstock , 2008 .

[120]  Keiko Wada,et al.  Lipase-catalyzed ethanolysis of soybean oil in a solvent-free system using central composite design and response surface methodology , 2008 .

[121]  L. C. Meher,et al.  Optimization of alkali-catalyzed transesterification of Pongamia pinnata oil for production of biodiesel. , 2006, Bioresource technology.

[122]  Yong Wang,et al.  Preparation of biodiesel from waste cooking oil via two-step catalyzed process. , 2007 .

[123]  A. Kondo,et al.  Immobilized recombinant Aspergillus oryzae expressing heterologous lipase: An efficient whole-cell biocatalyst for enantioselective transesterification in non-aqueous medium , 2007 .

[124]  M. Mittelbach,et al.  Jatropha curcas L. as a source for the production of biofuel in Nicaragua , 1996 .

[125]  J. Schrag,et al.  Two conformational states of Candida rugosa lipase , 1994, Protein science : a publication of the Protein Society.

[126]  Ali O. Al-Shyoukh,et al.  Experimental evaluation of the transesterification of waste palm oil into biodiesel. , 2002, Bioresource technology.

[127]  A. Demirbas,et al.  Biodiesel fuels from vegetable oils via catalytic and non-catalytic supercritical alcohol transesterifications and other methods: a survey , 2003 .

[128]  R. Furneaux,et al.  Near-quantitative production of fatty acid alkyl esters by lipase-catalyzed alcoholysis of fats and oils with adsorption of glycerol by silica gel , 1994 .

[129]  H. Yamasaki,et al.  Variables affecting the reactivity of acid-catalyzed transesterification of vegetable oil with methanol. , 2010, Bioresource technology.

[130]  May Ying Koh,et al.  A review of biodiesel production from Jatropha curcas L. oil , 2011 .

[131]  J. Graille,et al.  First lipase-catalysed synthesis of fatty carbonate esters , 1991, Biotechnology Letters.

[132]  Alain Marty,et al.  Continuous enzymatic transesterification of high oleic sunflower oil in a packed bed reactor: influence of the glycerol production , 1999 .

[133]  A. Marangoni Lipases: Structure, Function, and Properties , 2002 .