Tool Wear in Cutting Carbon-fiber-reinforced Plastics : The Effect of Physical Properties of Tool Materials

A turning (facing) test on glass-fiber-reinforced-plastics was performed with several tool materials, e.g., sintered carbides, cermets and ceramics, and the wear patterns and wear land growth rate were analyzed to clarify the relationship between physical (mechanical) properties and flank wear of cutting tools. The main results are obtained as follows: (1) When cutting speed is increased, the rate of wear on the nose in every tool material starts to increase remarkably at a certain speed, i.e., a critical speed. (2) Thermal conductivity coefficient versus critical speed curve is approximately linear when plotted on log-log coordinates. The higher the thermal conductivity coefficient of tool material, the higher the critical speed becomes. There also seems to exist an influence of the compressive strength and thermal expansion coefficient of tool materials on its performance in high speed cutting of GFRP.