Estimation of the chatter zones of drilled holes by using s-transformation

S-transformation based on diagnostic of machining operations from displacement, velocity, torque, and force data is proposed. Damping ratio was calculated from the time-frequency-amplitude plots of the s-transformation. The values were called damping index by considering the influence of the window functions on the calculations. Variance of the damping index in a small band around the first natural frequency of the system was found an effective chatter detection tool. The s-transformation of all the signals considered had similar characteristics and the sharp drop of the variance of the damping index indicated chatter development.

[1]  M. M. Sadek,et al.  Theoretical Analysis of Grinding Chatter , 1987 .

[2]  Y. S. Tarng,et al.  On-line drilling chatter recognition and avoidance using an ART2—A neural network , 1994 .

[3]  Ruxu Du,et al.  FEATURE EXTRACTION AND ASSESSMENT USING WAVELET PACKETS FOR MONITORING OF MACHINING PROCESSES , 1996 .

[4]  Steven Y. Liang,et al.  Analysis of acoustic emission in chatter vibration with tool wear effect in turning , 2000 .

[5]  P. McFadden,et al.  DECOMPOSITION OF GEAR VIBRATION SIGNALS BY THE GENERALISED S TRANSFORM , 1999 .

[6]  E. Brigham,et al.  The fast Fourier transform and its applications , 1988 .

[7]  Etsuo Marui,et al.  Chatter Vibration in Drilling , 1988 .

[8]  F. Koenigsberger,et al.  Machine Tool Structures , 1969 .

[9]  Bi Zhang,et al.  Chatter Suppression via an Oscillating Cutter , 1997, Manufacturing Science and Engineering: Volume 2.

[10]  Emily Stone,et al.  Nonlinear models of chatter in drilling processes , 2002 .

[11]  悦男 丸井,et al.  ドリルのふれまわり振動 : 第3報,下穴がある場合の振動の解析 , 1986 .

[12]  E. Govekar,et al.  TIME SERIES ANALYSIS IN METAL CUTTING : CHATTER VERSUS CHATTER-FREE CUTTING , 1998 .

[13]  Etsuo Marui,et al.  Suppression of Chatter Vibration in Drilling , 1998 .

[14]  Zhou,et al.  STUDY ON THE MATHEMATICAL MODEL FOR DRILL WANDERING MOTION , 2000 .

[15]  Y. S. Tarng,et al.  Detection and suppression of drilling chatter , 1994 .

[16]  C. M. Kwan,et al.  Modeling and intellligent chatter control strategies for a lathe machine , 1996 .

[17]  Ruxu Du,et al.  A new dynamic model for drilling and reaming processes , 2002 .

[18]  Ruxu Du,et al.  Chatter detection in milling based on the probability distribution of cutting force signal , 1992 .

[19]  Ibrahim N. Tansel,et al.  The chaotic characteristics of three dimensional cutting , 1992 .

[20]  Y. S. Tarng,et al.  Adaptive pattern recognition of drilling chatter , 1995 .

[21]  Philip K. Chan,et al.  In-process detection and suppression of chatter in milling , 1992 .

[22]  Z. Geng,et al.  Modeling and intelligent chatter control strategies for a lathe machine , 1996, Proceeding of the 1996 IEEE International Conference on Control Applications IEEE International Conference on Control Applications held together with IEEE International Symposium on Intelligent Contro.

[23]  Lalu Mansinha,et al.  Localization of the complex spectrum: the S transform , 1996, IEEE Trans. Signal Process..

[24]  Yung C. Shin,et al.  A comprehensive dynamic cutting force model for chatter prediction in turning , 1999 .

[25]  Etsuo Marui,et al.  Whirling Vibration in Drilling. Part 3: Vibration Analysis in Drilling Workpiece with a Pilot Hole , 1988 .

[26]  Fathy Ismail,et al.  Active suppression of chatter in peripheral milling. Part II. Application of fuzzy control , 1996 .

[27]  Yung C. Shin,et al.  A comprehensive chatter prediction model for face turning operation including tool wear effect , 2002 .

[28]  A. Galip Ulsoy,et al.  Computational stability analysis of chatter in turning , 1997 .

[29]  S. A. Tobias Machine-tool vibration , 1965 .

[30]  T. Delio,et al.  Sensor-Based Chatter Detection and Avoidance by Spindle Speed Selection , 1992 .

[31]  Y. S. Tarng,et al.  A critical investigation of the phase shift between the inner and outer modulation for the control of machine tool Chatter , 1997 .

[32]  Etsuo Marui,et al.  Theoretical analysis on chatter vibration in drilling and its suppression , 2003 .