A vendor-buyer inventory model with lot-size and production rate dependent lead time under time value of money

The paper studies an integrated vendor–buyer model with shortages under stochastic lead time which is assumed to be variable but depends on the buyer’s order size and the vendor’s production rate. The replenishment lead time and the market demand uncertainty are assumed to be reduced by changing the regular production rate of the vendor at the risk of paying additional cost. Shortages are partially backlogged and the backlogging rate depends on the length of the buyer’s replenishment lead time. The proposed model is formulated to obtain the net present value (NPV) of the expected total cost of the integrated system through optimization of (i) the buyer’s order quantity, (2) the buyer’s safety factor, and (3) the vendor’s production rate. Theoretical results are derived to demonstrate the existence and uniqueness of the optimal solution. Through extensive numerical study, some valuable managerial insights are obtained.

[1]  David F. Pyke,et al.  Inventory management and production planning and scheduling , 1998 .

[2]  H. Wee,et al.  Replenishment and pricing policy for deteriorating items taking into account the time-value of money , 2001 .

[3]  Marcello Braglia,et al.  Distribution-free approach for stochastic Joint-Replenishment Problem with backorders-lost sales mixtures, and controllable major ordering cost and lead times , 2017, Comput. Oper. Res..

[4]  Fei Ye,et al.  Supply chain coordination model with controllable lead time and service level constraint , 2011, Comput. Ind. Eng..

[5]  P. Abad Optimal pricing and lot-sizing under conditions of perishability and partial backordering , 1996 .

[6]  R. Uthayakumar,et al.  Multi-item inventory model with variable backorder and price discount under trade credit policy in stochastic demand , 2018, Int. J. Prod. Res..

[7]  Hui-Ming Wee,et al.  Joint single vendor-single buyer supply chain problem with stochastic demand and fuzzy lead-time , 2013, Knowl. Based Syst..

[8]  Hui-Ming Wee,et al.  The Effects of Inflation and Time Value of Money on a Production Model with a Random Product Life Cycle , 2007, 2007 International Conference on Service Systems and Service Management.

[9]  Soumajyoti Sarkar,et al.  A vendor–buyer integrated inventory system with variable lead time and uncertain market demand , 2020, Oper. Res..

[10]  Yu-Cheng Hsiao,et al.  Inventory models with back-order discounts and variable lead time , 2001, Int. J. Syst. Sci..

[11]  Ilkyeong Moon,et al.  A note on lead time and distributional assumptions in continuous review inventory models , 1998, Comput. Oper. Res..

[12]  A. Goswami,et al.  An EOQ Model for Deteriorating Items with Linear Time-dependent Demand Rate and Shortages under Inflation and Time Discounting , 1995 .

[13]  Tsan-Ming Choi,et al.  Coordinating supply chains with stochastic demand by crashing lead times , 2016, Comput. Oper. Res..

[14]  Shib Sankar Sana,et al.  Joint economic lot sizing model with stochastic demand and controllable lead-time by reducing ordering cost and setup cost , 2018 .

[15]  L. Ouyang,et al.  An integrated vendor–buyer inventory model with quality improvement and lead time reduction , 2007 .

[16]  M. Hariga Effects of inflation and time-value of money on an inventory model with time-dependent demand rate and shortages , 1995 .

[17]  Timothy A. G. Langrish,et al.  Discounted cash flow analysis of greenhouse-type solar kilns , 2016 .

[18]  M. Hariga A stochastic inventory model with lead time and lot size interaction , 1999 .

[19]  Yu-Cheng Hsiao,et al.  Single supplier single retailer inventory model controlled by the reorder and shipping points with sharing information , 2012, Int. J. Syst. Sci..

[20]  Kanchan Das,et al.  Integrating lean systems in the design of a sustainable supply chain model , 2018 .

[21]  C. Liao,et al.  An Analytical Determination of Lead Time with Normal Demand , 1991 .

[22]  R. J. Tersine Principles of inventory and materials management , 1982 .

[23]  B. C. Cha,et al.  A continuous review inventory model with the controllable production rate of the manufacturer , 2005, Int. Trans. Oper. Res..

[24]  M. Hariga,et al.  Integrated single vendor single buyer model with stochastic demand and variable lead time , 2004 .

[25]  I Gede Agus Widyadana,et al.  Single-vendor single-buyer inventory model with discrete delivery order, random machine unavailability time and lost sales , 2013 .

[26]  Chun-Tao Chang,et al.  Pricing and lot-sizing policies for perishable products with advance-cash-credit payments by a discounted cash-flow analysis , 2017 .

[27]  Wen-Chuan Lee,et al.  Inventory model involving controllable backorder rate and variable lead time demand with the mixtures of distribution , 2005, Appl. Math. Comput..

[28]  Bhaba R. Sarker,et al.  An optimal vendor-buyer cooperative policy under generalized lead-time distribution with penalty cost for delivery lateness , 2017 .

[29]  David de la Fuente,et al.  The value of lead time reduction and stabilization: A comparison between traditional and collaborative supply chains , 2018 .

[30]  L. Cárdenas-Barrón,et al.  Learning and screening errors in an EPQ inventory model for supply chains with stochastic lead time demands , 2017, Int. J. Prod. Res..

[31]  Prakash L. Abad,et al.  Optimal price and order size for a reseller under partial backordering , 2001, Comput. Oper. Res..

[32]  Mohsen Sheikh Sajadieh,et al.  An integrated vendor–buyer cooperative model under stochastic supply lead-time , 2009 .

[33]  M. Maiti,et al.  A production-repairing inventory model with fuzzy rough coefficients under inflation and time value of money , 2013 .

[34]  Christoph H. Glock,et al.  Lead time reduction strategies in a single-vendor–single-buyer integrated inventory model with lot size-dependent lead times and stochastic demand , 2012 .

[35]  Jafar Razmi,et al.  Optimizing an integrated vendor-managed inventory system for a single-vendor two-buyer supply chain with determining weighting factor for vendor׳s ordering cost , 2014 .

[36]  B. Giri,et al.  A single-vendor multi-buyer integrated model with controllable lead time and quality improvement through reduction in defective items , 2015 .

[37]  I. Moon,et al.  AN ECONOMIC ORDER QUANTITY MODEL WITH A RANDOM PLANNING HORIZON , 1993 .

[38]  Jason Chao-Hsien Pan,et al.  A study of an integrated inventory with controllable lead time , 2002 .

[39]  B. Sarkar,et al.  Quality improvement and backorder price discount under controllable lead time in an inventory model , 2015 .

[40]  Yu-Cheng Hsiao A note on integrated single vendor single buyer model with stochastic demand and variable lead time , 2008 .

[41]  Yu-Cheng Hsiao,et al.  Optimal reorder point inventory models with variable lead time and backorder discount considerations , 2004, Eur. J. Oper. Res..

[42]  Yu-Jen Lin,et al.  An integrated vendor-buyer inventory model with backorder price discount and effective investment to reduce ordering cost , 2009, Comput. Ind. Eng..

[43]  L. Ouyang,et al.  Mixture inventory model involving variable lead time and controllable backorder rate , 2001 .

[44]  Biswajit Sarkar,et al.  An Inventory Model with Backorder Price Discount and Stochastic Lead Time , 2018 .

[45]  Liangping Shi,et al.  Integrated inventory model with stochastic lead time and controllable variability for milk runs , 2012 .

[46]  Biswajit Sarkar,et al.  Optimal replenishment policy with variable deterioration for fixed lifetime products , 2016 .

[47]  Qiong Mou,et al.  A note on “lead time reduction strategies in a single-vendor-single-buyer integrated inventory model with lot size-dependent lead times and stochastic demand” , 2017 .

[48]  Liang-Yuh Ouyang,et al.  Mixture inventory model involving variable lead time with a service level constraint , 1997, Comput. Oper. Res..

[49]  Liang-Yuh Ouyang,et al.  Lot size reorder point inventory model with controllable lead time and set-up cost , 2002, Int. J. Syst. Sci..

[50]  J. S. Kim,et al.  Lot size dependent lead times in a Q,R inventory system , 1995 .

[51]  Hung-po Chao,et al.  The EQQ model with stochastic demand and discounting , 1992 .

[52]  Wen-Chuan Lee,et al.  Computational algorithm for inventory model with a service level constraint, lead time demand with the mixture of distributions and controllable negative exponential backorder rate , 2006, Appl. Math. Comput..