MANUFACTURING PERFORMANCE AND EVOLUTION OF TPM

To improve productivity it is essential to improve the performance of the manufacturing systems. This system consists of various resources like labour, materials, tools, plant and equipment, and others, used for production. The desired production output is achieved through high equipment availability, which is influenced by equipment reliability and maintainability. Maintenance function is therefore vital for sustainable performance of any manufacturing plant, since, a proper maintenance plan improve the equipment availability and reliability. The paper describes the maintenance (Total Productive Maintenance) as strategy to improve manufacturing performance. Further, 5S as the base of Total Productive Maintenance (TPM) and overall equipment effectiveness (OEE) as a measure of effectiveness have also been discussed.

[1]  Tokutaro Suzuki TPM in Process Industries , 1994 .

[2]  R. Schroeder,et al.  The impact of total productive maintenance practices on manufacturing performance , 2001 .

[3]  P. van der Meulen,et al.  Design for Maintenance , 2008, 2008 IEEE/SEMI Advanced Semiconductor Manufacturing Conference.

[4]  Charles J. Robinson,et al.  Implementing TPM: The North American Experience , 1995 .

[5]  Takashi Osaada,et al.  The 5S's: Five Keys to a Total Quality Environment , 1991 .

[6]  Terry Wireman Total Productive Maintenance: An American Approach , 1992 .

[7]  Anthony M. Sc Kelly Maintenance Organization and Systems , 1997 .

[8]  Richard Schonberger,et al.  World class manufacturing : the lessons of simplicity applied , 1986 .

[9]  P. Jonsson,et al.  Evaluation and improvement of manufacturing performance measurement systems ‐ the role of OEE , 1999 .

[10]  Terry Wireman Total Productive Maintenance , 2004 .

[11]  Christian N. Madu Reliability and quality interface , 1999 .

[12]  Noemi M. Paz,et al.  Maintenance Scheduling: Issues, Results and Research Needs , 1994 .

[13]  Andy Neely,et al.  Performance measurement system design , 1995 .

[14]  Seiichi Nakajima,et al.  Introduction to TPM: total productive maintenance , 1988 .

[15]  Peter Muchiri,et al.  Performance measurement using overall equipment effectiveness (OEE): literature review and practical application discussion , 2008 .

[16]  Andrew K. S. Jardine,et al.  Measuring maintenance performance: a holistic approach , 1999 .

[17]  Roger G. Schroeder,et al.  A Theory of Production Competence , 1989 .

[18]  Samuel H. Huang,et al.  Manufacturing productivity improvement using effectiveness metrics and simulation analysis , 2003 .

[19]  Roger G. Schroeder,et al.  Operations Management: Decision Making in the Operations Function , 1981 .

[20]  A. J. De Ron,et al.  OEE and equipment effectiveness: an evaluation , 2006 .

[21]  R. Keith Mobley,et al.  World-Class Maintenance , 2002 .

[22]  Marthinus W. Pretorius,et al.  THE DEVELOPMENT OF A PERFORMANCE MEASUREMENT SYSTEM FOR MAINTENANCE , 2012 .

[23]  R. Schlueter,et al.  Semiconductor metrics: conflicting goals or increasing opportunities? , 1998, IEEE/SEMI 1998 IEEE/SEMI Advanced Semiconductor Manufacturing Conference and Workshop (Cat. No.98CH36168).

[24]  F. Cooke Implementing TPM in plant maintenance: some organisational barriers , 2000 .

[25]  M. Yeomans,et al.  Getting Maintenance Into Tpm , 1997 .

[26]  J. Campbell UPTIME: Strategies for Excellence in Maintenance Management , 1995 .

[27]  Aditya Parida,et al.  Development of a multi-criteria hierarchical framework for maintenance performance measurement: concepts, issues and challenges , 2006 .

[28]  R. Keith Mobley,et al.  An introduction to predictive maintenance , 1989 .

[29]  Õrjan Ljungberg,et al.  Measurement of overall equipment effectiveness as a basis for TPM activities , 1998 .

[30]  Barrie Dale,et al.  A study of total productive maintenance implementation , 2001 .

[31]  P. De Groote,et al.  Maintenance performance analysis: a practical approach , 1995 .

[32]  Roger G. Schroeder,et al.  The Impact of Quality Management Practices on Performance and Competitive Advantage , 1995 .

[33]  John J. Lawrence Use mathematical modeling to give your TPM implementation effort an extra boost , 1999 .

[34]  Chris W. Clegg,et al.  The use and effectiveness of modern manufacturingpractices: A survey of UK industry , 1999 .

[35]  Jens Ove Riis,et al.  Trends and perspectives in industrial maintenance management , 1997 .

[36]  N. A. Weil MAKE THE MOST OF MAINTENANCE , 1998 .

[37]  C. Madu Competing through maintenance strategies , 2000 .

[38]  Chee-Chuong Sum,et al.  Business environment, operations strategy, and performance: An empirical study of Singapore manufacturers☆ , 1995 .

[39]  Lee Herring Total productive maintenance in America , 1998 .

[40]  C. W. Gits Design of maintenance concepts , 1992 .

[41]  Roger G. Schroeder,et al.  The impact of just-in-time manufacturing and its infrastructure on manufacturing performance , 1997 .

[42]  Don T. Phillips,et al.  Operational efficiency and effectiveness measurement , 2001 .

[43]  Jiju Antony,et al.  The status of maintenance management in UK manufacturing organisations: results from a pilot survey , 2004 .

[44]  W. Kaydos,et al.  Operational Performance Measurement , 1998 .

[45]  Kikuo Suehiro,et al.  Eliminating Minor Stoppages on Automated Lines , 1992 .

[46]  Hiroyuki Hirano,et al.  5 Pillars of the Visual Workplace , 1995 .

[47]  日本プラントメンテナンス協会 Autonomous maintenance for operators , 1997 .

[48]  R. Schroeder,et al.  Total productive maintenance: a contextual view , 1999 .

[49]  Rodney Peter Gapp,et al.  Business improvement strategy or useful tool? Analysis of the application of the 5S concept in Japan, the UK and the US , 2008 .

[50]  A. Roth,et al.  A taxonomy of manufacturing strategies , 1994 .

[51]  Benjamin S. Blanchard An enhanced approach for implementing total productive maintenance in the manufacturing environment , 1994 .

[52]  Marcello Braglia,et al.  The analytic hierarchy process applied to maintenance strategy selection , 2000, Reliab. Eng. Syst. Saf..

[53]  L. Pintelon,et al.  A framework for maintenance concept development , 2002 .

[54]  Rajeev Kumar,et al.  ANALYSIS OF A REDUNDANT SYSTEM WITH COMMON CAUSE FAILURES , 2011 .

[55]  Masaji Tajiri,et al.  TPM Implementation: A Japanese Approach , 1992 .