Active generalized predictive control of turbine tip clearance for aero-engines

Abstract Active control of turbine blade tip clearance continues to be a concern in design and control of gas turbines. Ever increasing demands for improved efficiency and higher operating temperatures require more stringent tolerances on turbine tip clearance. In this paper, a turbine tip clearance control apparatus and a model of turbine tip clearance are proposed; an implicit active generalized predictive control (GPC), with auto-regressive (AR) error modification and fuzzy adjustment on control horizon, is presented, as well as a quantitative analysis method of robust perturbation radius of the system. The active clearance control (ACC) of aero-engine turbine tip clearance is evaluated in a lapse-rate take-off transient, along with the comparative and quantitative analysis of the stability and robustness of the active tip clearance control system. The results show that the resultant active tip clearance control system with the improved GPC has favorable steady-state and dynamic performance and benefits of increased efficiency, reduced specific fuel consumption, and additional service life.

[1]  Peng Kai Dynamic changes rule of aero-engine turbine tip clearance in maneuver flight , 2011 .

[2]  Sanjay Garg,et al.  NASA Glenn Research in Controls and Diagnostics for Intelligent Aerospace Propulsion Systems , 2005 .

[3]  Bruce M. Steinetz,et al.  Turbine Engine Clearance Control Systems: Current Practices and Future Directions , 2002 .

[4]  Link C Jaw,et al.  Aircraft Engine Controls: Design, System Analysis, and Health Monitoring , 2009 .

[5]  J. W. Brown,et al.  Complex Variables and Applications , 1985 .

[6]  S. Timoshenko,et al.  Theory of elasticity , 1975 .

[7]  Kevin J. Melcher,et al.  A Reduced Model for Prediction of Thermal and Rotational Effects on Turbine Tip Clearance , 2003 .

[8]  Jonathan A. DeCastro,et al.  A Study on the Requirements for Fast Active Turbine Tip Clearance Control Systems , 2004 .

[9]  Graham C. Goodwin,et al.  Adaptive filtering prediction and control , 1984 .

[10]  Liu Jun-feng,et al.  Three dimensional rotation represented by quaternion , 2004 .

[11]  David Q. Mayne,et al.  Model predictive control: Recent developments and future promise , 2014, Autom..

[12]  Bruce M. Steinetz,et al.  Evaluation of an Active Clearance Control System Concept , 2006 .

[13]  Bruce M. Steinetz,et al.  Turbomachinery clearance control , 2007 .

[14]  Bruce M. Steinetz,et al.  Benefits of Improved HP Turbine Active Clearance Control , 2007 .

[15]  Ten-Huei Guo,et al.  An investigation of life extending control techniques for gas turbine engines , 2001, Proceedings of the 2001 American Control Conference. (Cat. No.01CH37148).

[16]  Wu Tian-yi Fuzzy controller design and parameter optimization for aero-engine compressor guide vane system , 2011 .

[17]  Yin Fei-jia Failure analysis and parameter optimization for fuel distributor for aeroengine , 2011 .