Precision robotic assembly using attractive regions

This paper describes a method for peg-in-hole insertion based on attractive regions a new approach to decompose 6D configuration space into two 3D subspaces. An impedance controller, in combination with the attractive regions, is integrated in a novel controller whereby human-like assembly performance is achieved without using a force sensor. In this paper, the insertion task uses three different pegs, as shown in Fig. 1. The strategy is to decompose the 6 DOF space in which the peg moves into two low-dimensional subspaces. The controller uses stereo-triangulation and a k nearest-neighbor (k-NN) algorithm to identify the parts. An impedance controller monitors the forces (estimated by motor current rather than a force transducer) applied to the system and uses events rather than time to determine the state and the evolution of the assembly process. The approach is experimentally verified using a Barrett Technology’s WAM Arm, a backdrivable 7 DOF robotic manipulator.

[1]  Chuankai Liu,et al.  A new insertion strategy for a peg in an unfixed hole of the piston rod assembly , 2012 .

[2]  John J. Craig,et al.  Hybrid position/force control of manipulators , 1981 .

[3]  Daniel E. Whitney,et al.  Historical Perspective and State of the Art in Robot Force Control , 1985, Proceedings. 1985 IEEE International Conference on Robotics and Automation.

[4]  Michael A. Erdmann,et al.  Using Backprojections for Fine Motion Planning with Uncertainty , 1985, Proceedings. 1985 IEEE International Conference on Robotics and Automation.

[5]  Ronald Lumia,et al.  PIPE (Pipelined Image-Processing Engine) , 1985, J. Parallel Distributed Comput..

[6]  G. Taubin,et al.  Object recognition based on moment (or algebraic) invariants , 1992 .

[7]  Neville Hogan,et al.  Impedance Control: An Approach to Manipulation , 1984, 1984 American Control Conference.

[8]  S. H. Hopkins,et al.  Force sensing as an aid to assembly , 1991 .

[9]  Alireza Khotanzad,et al.  Classification of invariant image representations using a neural network , 1990, IEEE Trans. Acoust. Speech Signal Process..

[10]  井上 博允,et al.  Force Feedback in Precise Assembly Tasks , 1975 .

[11]  Daniel E. Whitney,et al.  Concurrent Design of Products and Processes: A Strategy for the Next Generation in Manufacturing , 1989 .

[12]  Robert B. McGhee,et al.  Aircraft Identification by Moment Invariants , 1977, IEEE Transactions on Computers.

[13]  Russell H. Taylor,et al.  Automatic Synthesis of Fine-Motion Strategies for Robots , 1984 .

[14]  Jianhua Su,et al.  Sensor‐less insertion strategy for an eccentric peg in a hole of the crankshaft and bearing assembly , 2012 .

[15]  Jean-Pierre Merlet A Control Law For The Insertion Of A Flexible, Cylindrical Peg Using A Robot , 1984, Other Conferences.

[16]  Daniel E. Whitney,et al.  Quasi-Static Assembly of Compliantly Supported Rigid Parts , 1982 .

[17]  Nariman Sepehri,et al.  Position-based impedance control of an industrial hydraulic manipulator , 1996, Proceedings of IEEE International Conference on Robotics and Automation.

[18]  Matthew T. Mason,et al.  Compliance and Force Control for Computer Controlled Manipulators , 1981, IEEE Transactions on Systems, Man, and Cybernetics.

[19]  Hong Qiao,et al.  Attractive regions in the environment [motion planning] , 2000, Proceedings 2000 ICRA. Millennium Conference. IEEE International Conference on Robotics and Automation. Symposia Proceedings (Cat. No.00CH37065).

[20]  Hong Qiao Strategy investigation with generalized attractive regions , 2002, Proceedings 2002 IEEE International Conference on Robotics and Automation (Cat. No.02CH37292).

[21]  Daniel E. Whitney,et al.  Force Feedback Control of Manipulator Fine Motions , 1977 .

[22]  Warren P. Seering,et al.  Assembly strategies for chamferless parts , 1989, Proceedings, 1989 International Conference on Robotics and Automation.

[23]  Ming-Kuei Hu,et al.  Visual pattern recognition by moment invariants , 1962, IRE Trans. Inf. Theory.

[24]  Nariman Sepehri,et al.  Position-based impedance control of an industrial hydraulic manipulator , 1997 .

[25]  M. Mercimek,et al.  Real object recognition using moment invariants , 2005 .

[26]  Yoshiaki Shirai,et al.  Guiding a robot by visual feedback in assembling tasks , 1973, Pattern Recognit..

[27]  Neville Hogan,et al.  Impedance Control: An Approach to Manipulation: Part III—Applications , 1985 .