Performance Comparison of Conventional Synchronous Reluctance Machines and PM-Assisted Types with Combined Star–Delta Winding

This paper compares four prototype Synchronous Reluctance Motors (SynRMs) having an identical geometry of iron lamination stacks in the stator and rotor. Two different stator winding layouts are employed: a conventional three-phase star connection and a combined star–delta winding. In addition, two rotors are considered: a conventional rotor without magnets and a rotor with ferrite magnets. The performance of the four SynRMs is evaluated using a two-dimensional (2D) Finite Element Model (FEM). For the same copper volume and current, the combined star–delta-connected stator with Permanent Magnets (PMs) in the rotor corresponds to an approximately 22% increase in the output torque at rated current and speed compared to the conventional machine. This improvement is mainly thanks to adding ferrite PMs in the rotor as well as to the improved winding factor of the combined star–delta winding. The torque gain increases up to 150% for low current. Moreover, the rated efficiency is 93.60% compared to 92.10% for the conventional machine. On the other hand, the impact on the power factor and losses of SynRM when using the star–delta windings instead of the star windings is merely negligible. The theoretical results are experimentally validated using four identical prototype machines with identical lamination stacks but different rotors and winding layouts.

[1]  Barrie C. Mecrow,et al.  Application of Fractional-Slot Concentrated Windings to Synchronous Reluctance Motors , 2015, IEEE Transactions on Industry Applications.

[2]  M. N. Ibrahim,et al.  Rotor design with and without permanent magnets and performance evaluation of synchronous reluctance motors , 2016, 2016 19th International Conference on Electrical Machines and Systems (ICEMS).

[3]  Massimo Barcaro,et al.  Permanent-Magnet Optimization in Permanent-Magnet-Assisted Synchronous Reluctance Motor for a Wide Constant-Power Speed Range , 2012, IEEE Transactions on Industrial Electronics.

[4]  Marco Ferrari,et al.  Experimental Comparison of PM-Assisted Synchronous Reluctance Motors , 2016, IEEE Transactions on Industry Applications.

[5]  Mohamed Nabil Fathy Ibrahim,et al.  Simple Design Approach for Low Torque Ripple and High Output Torque Synchronous Reluctance Motors , 2016 .

[6]  Shigeo Morimoto,et al.  Experimental Evaluation of a Rare-Earth-Free PMASynRM With Ferrite Magnets for Automotive Applications , 2014, IEEE Transactions on Industrial Electronics.

[7]  Paolo Mercorelli,et al.  A Two-Stage Augmented Extended Kalman Filter as an Observer for Sensorless Valve Control in Camless Internal Combustion Engines , 2012, IEEE Transactions on Industrial Electronics.

[8]  Nicola Bianchi,et al.  Selection Criteria and Robust Optimization of a Traction PM-Assisted Synchronous Reluctance Motor , 2015, IEEE Transactions on Industry Applications.

[9]  P. Sergeant,et al.  Relevance of Including Saturation and Position Dependence in the Inductances for Accurate Dynamic Modeling and Control of SynRMs , 2017, IEEE Transactions on Industry Applications.

[10]  M. N. Ibrahim,et al.  Influence of rotor flux-barrier geometry on torque and torque ripple of permanent-magnet-assisted synchronous reluctance motors , 2016, 2016 XXII International Conference on Electrical Machines (ICEM).

[11]  N. Bianchi,et al.  Rotor Flux-Barrier Design for Torque Ripple Reduction in Synchronous Reluctance and PM-Assisted Synchronous Reluctance Motors , 2009, IEEE Transactions on Industry Applications.

[12]  Marco Ferrari,et al.  Design of Synchronous Reluctance Motor for Hybrid Electric Vehicles , 2015, IEEE Transactions on Industry Applications.

[13]  Essam M. Rashad,et al.  Performance Improvement of a Photovoltaic Pumping System Using a Synchronous Reluctance Motor , 2013 .

[14]  James P. Alexander,et al.  Design of synchronous reluctance motor utilizing dual-phase material for traction applications , 2015, 2015 IEEE Energy Conversion Congress and Exposition (ECCE).

[15]  J. Y. Chen,et al.  Investigation of a new AC electrical machine winding , 1998 .

[16]  P. Mercorelli A Hysteresis Hybrid Extended Kalman Filter as an Observer for Sensorless Valve Control in Camless Internal Combustion Engines , 2012, IEEE Transactions on Industry Applications.

[17]  M. N. Ibrahim,et al.  Synchronous reluctance motors performance based on different electrical steel grades , 2015, 2015 IEEE Magnetics Conference (INTERMAG).

[18]  Wei Xu,et al.  Design and Analysis of Star–Delta Hybrid Windings for High-Voltage Induction Motors , 2011, IEEE Transactions on Industrial Electronics.

[19]  Mihail Popescu,et al.  Adjustable Flux Three-Phase AC Machines With Combined Multiple-Step Star-Delta Winding Connections , 2010, IEEE Transactions on Energy Conversion.

[20]  Essam M. Rashad,et al.  Modeling and design considerations of a photovoltaic energy source feeding a synchronous reluctance motor suitable for pumping systems , 2012 .

[21]  Peter Sergeant,et al.  Combined Star-Delta Windings to Improve Synchronous Reluctance Motor Performance , 2016, IEEE Transactions on Energy Conversion.

[22]  Fernando J. T. E. Ferreira,et al.  Technical and Economical Considerations on Super High-Efficiency Three-Phase Motors , 2012, IEEE Transactions on Industry Applications.

[23]  Cheng-Tsung Liu,et al.  On the Electromagnetic Steel Selections and Performance Impact Assessments of Synchronous Reluctance Motors , 2017, IEEE Transactions on Industry Applications.